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HDi GT2 440  INTERCOOLER KIT FOR Ford FG XR6 

HDi has finished its new Ford Falcon FG XR6 Intercooler Kit (GT2 440 PRO).This is a complete intercooler kit incorporating an all new designed intercooler.The kit also includes the award winning HDi CLAMP for easy installation and best performance! 

HDi FORD FALCON FG XR6  GT2 440 INTERCOOLER KIT:

 


 

Product name: HDi Ford Falcon FG XR6 GT2 440 Intercooler Kit

HDi Gt2440 pro intercooler kit upgrade for high performance

Product code: HDI-IK-FG-XR6-GT2-440-PRO

Application: Ford Falcon FG XR6

Year: 2006 on

HDi has finished its new FG XR6 Intercooler Kit (GT2 PRO).This is a complete intercooler kit incorporating an all new designed intercooler.The kit also includes the award winning HDi CLAMP for easy installation and best performance! The especially designed GT2TM intercooler is a 25 row tube and fin design for greater strength and flow.The tank ends have been specifically designed to provide sufficient air volume to the total core to minimize pressure drop.The end tanks are a revolutionary new construction making this intercooler the strongest, lightest and highest flow FG intercooler on the market.This has set the bench mark for high performance intercooler kits world wide.

The piping has been designed to take the shortest possible route with minimal bends and silicon joiners.The HDi CLAMP minimizes silicon ‘steps’ allowing for bigger smoother effective air flow area , and less turbulence and pressure drop.The HDi CLAMP and HDi Super Clamps are perfect were extreme performance and reliability is needed.The HDi CLAMP also allow for easy installation and quick release of the piping for easy of engine maintenance.

More information, please visit www.fgpower.com

HDi FORD FG XR6 STAGE 3 GT2 440 INTERCOOLER KIT:

 


 

Product name: HDi FG XR6 Stage 3 package deal

HDi Big Flow Air Filter kit + HDi large throttle body intake kit + HDi battery relocation kit and

HDi Gt2440 pro intercooler kit upgrade

Product code: HDI-FGXR6STG3

Application: Ford Falcon FG XR6

Year: 2006 on

Finally the best performance package for your Ford FG is here!,  We are please to release HDi FG XR6 Stage 3 package deal 2019, This package is the game changer for dramatically improve the FG XR6  engine’s intake system !

HDi FG XR6 Stage 3 package relocates the standard intake air filter from the passenger side to the Driver side (a battery relocation kit is included) in order to reduce the intake drag from the long and stepped standard plastic hoses. A dual inlet 4” high flow air filter is covered with powder coated OEM style aluminum heat shields to increase cold ramp air yet through a carefully designed megaphone styles high strength silicon hose directly connected to the turbo! Besides making the cold air available for the turbo, the megaphone style turbo connecting hose provides a unique powerful intake sport sound on acceleration!!

The HDi FG XR6 Stage 2 package also includes a popular HDi GT2440 Type S intercooler kit for ease connection to the standard intercooler piping. The GT2440 core is designed to flow over 900 HP via 2 awards winning HDi Clamps so you have plenty in reserve in case you are stepping your boost !!  (GT2440 core is 3 Bars tested!!) 

Then the nice chilled charged air will be feed to our unique HDi big flow throttle body hose to remove another restriction from the Standard plastic throttle body pipe!!

All parts are included ! It is the system that you need for drastically improve your  FG XR6’s intake efficiency, no matter you want to upgrade the standard system or sell your aftermarket intercooler and air filter system to gain a better power.  Moreover, the HDi Gt2440 pro intercooler kit upgrade is also available for extreme boost application.  HDi Design , Test and Manufacture  for more information please contact us.

HDi FORD FG XR6 S STAGE 2 GT2 440 INTERCOOLER KIT:

 


 

Product name: HDi FG XR6 Stage 2 package deal

HDi Big Flow Air Filter kit + HDi large throttle body intake kit + HDi battery relocation kit and

HDi GT2440 Type S intercooler kit

Product code: HDI-FGXR6-STG2

Application: Ford Falcon FG XR6

Year: 2006 on

Finally the best performance package for your Ford FG is here!,  We are please to release HDi FG XR6 Stage 2 package deal 2019, This package is the game changer for dramatically improve the FG XR6  engine’s intake system !

HDi FG XR6 Stage 2 package relocates the standard intake air filter from the passenger side to the Driver side (a battery relocation kit is included) in order to reduce the intake drag from the long and stepped standard plastic hoses. A dual inlet 4” high flow air filter is covered with powder coated OEM style aluminum heat shields to increase cold ramp air yet through a carefully designed megaphone styles high strength silicon hose directly connected to the turbo! Besides making the cold air available for the turbo, the megaphone style turbo connecting hose provides a unique powerful intake sport sound on acceleration!!

The HDi FG XR6 Stage 2 package also includes a popular HDi GT2440 Type S intercooler kit for easy connection to the standard intercooler piping. The GT2440 core is designed to flow over 900 HP via 2 awards winning HDi Clamps so you have plenty in reserve in case you are stepping your boost !!  (GT2440 core is 3 Bars tested!!) 

Then the nice chilled charged air will be feed to our unique HDi big flow throttle body hose to remove another restriction from the Standard plastic throttle body pipe!!

All parts are included ! It is the system that you need for drastically improve your  FG XR6’s intake efficiency, no matter you want to upgrade the standard system or sell your aftermarket intercooler and air filter system to gain a better power.  Moreover, the HDi Gt2440 pro intercooler kit upgrade is also available for extreme boost application.  HDi Design , Test and Manufacture  for more information please contact

HDi FG XR6 PEFORMANCE PARTS

HDi FG XR6 Battery relocation kit is designed for highly modified FG XR6 to adopt the HDi larger flow Cold Air intake kit. Unlike others on the market that were made of mile steel the HDi FG XR6 Battery relocation kit  it is made of high strength 3mm aluminum plate with powder coated black finishing in an OEM appearance. HDi FG XR6 Battery relocation kit is strong, rust resistant yet very light weight.

the kit also comes with CNC machined T6061 billet battery mounting bracket

Installation:

HDi FG XR6 Battery relocation kit works perfect with the factory standard battery , Minimum tools is required to install, in average 20-30 minutes. it is just like change your battery!

HDi FG XR6 Battery relocation kit with benefits as below:

  • Relocate the Standard battery to make room for high performance aftermarket sir flow kit

  • Minimal tools require

  • All parts included Easy to fit

  • It comes with high current high quality 350AMPs battery cables

  • All high strength aluminum design best durability against battery acid.

  • Light weight

  • Best value for money

  • Works with HDi Big flow intake kit and intercooler kit!

  • Works with most aftermarket modifications that need to relocate the battery  

HDi FG XR6 Big Flow Air Filter kit is designed for standard or highly modified FG XR6 . The HDi FG XR6 Big Flow Air Filter kit is made of high strength aluminum plate (not mile steel) with powder coated black finishing in an OEM appearance to insulate hot air from the engine to the huge dual inlet high flow air filter. The HDi FG XR6 Big Flow Air Filter kit is strong, rust resistant yet very light weight. The air filter to the turbo hose is made from one complete high quality silicon hose to provide smoother inlet internal surface area yet easy to fit. Moreover, the special designed silicon hose providing more flexibility between engine and the air filter which minimizing possible rattle noise if long aluminum pipe were used .

Installation:

HDi FG XR6 Big Flow Air Filter kit works perfect with the HDi FG XR6 Battery Relocation Kit, Minimum tools is required to install, in average 20-30 minutes.

HDi FG XR6 Big Flow Air Filter kit features:

  • Shorter distance from air filter to the turbo

  • Minimal tools required from installation

  • All parts included Easy to fit

  • High flow dual inlet high quality filter included

  • High strength aluminum design

  • Light weight

  • Best value for money

  • Works with HDi Battery relocation kit

  • Works with most aftermarket modifications that need to relocate the battery

  • Works with HDi and most aftermarket intercooler kit 

Many of the FG XR6 Turbo owners have an experience of having the standard plastic throttle body inlet pipe split under boost, not to mention upgraded turbo and increased boost !! The conventional Plastic is not the right material for the job. As the engine rocks and boost increase, the plastic throttle pipe will quickly fatigue and crack.

At the beginning of the year, we analyze both standard and cast aftermarket XR6 FG throttle inlet pipes available on the market.  At the simulation, we realized both designs didn’t have much improvement in flow rate besides the strength of the Cast aluminum design.

However, some of the Cast aluminum design has a similar or even smaller internal diameter inlet is 62mm outlet is 70 mm as the significant wall thickness is needed for proper casting , it also introduces heavier weight and acts as an engine heat absorbing material. Moreover, the uneven steps on both sides of the Cast XR6 throttle body inlet pipes reduce the effective cross-section area.

 As the market-leading intercooler designer, HDi is not satisfied with being just a consumer product designer, we aim to be the best innovative and user friendly design.

We design our products to satisfy our honeycomb objectives

•    High Quality

•    High Performance

•    Simple

•    Value

•    Function

•    Service

This is why we are proud to release the NEW largest flow  HDi XR6 throttle body inlet hose as it has the most flow cross-section area, inlet 70mm and the outlet is 80mm,  it is lightest yet the smartest innovative design on the market, and we are sure that that soon everyone will be following our design framework. This is  one of the best XR6 FG performance part on the market it is also the easiest FG XR6 intake part to install.

Maximum HP is even more exciting!!

The above graph shows that the maximum power is increased amazingly over 39 hp on a modified FG XR6! over 510 hp HDi Ford FG intercooler Kit  free up the boost to 22 psi while the old performance intercooler kit restricthed the boost to 19 psi.

 
HDi Ford FG intercooler Kit help reach the peak torque earlier also maintain smooth acceleration.

 

HDi Ford FG GT2 intercooler kit also free up the flow from the turbo

That means earlier power and torque improvement, better fuel efficiency under load and shaper throttle response.

 

HDi Ford FG intercooler Kit suit both standard , modified and tuned Ford FG.

 

 Customer comment: It is the best modification improment you can add to the FG !

The above graph shows that the maximum over 420 hp reached. Power is  increased amazingly  on an aother FG XR6!

 

 

Over 300 tons pressed indentation and HDi patented self locking nuts 

Award winning HDi Clamp

HDi uncompromised performance 

Unique tado tube and fin core

NEW OPTIONS HDI STAGE2/3 PACEAGE DEAL FOR  FORD FG FALCON XR6

 

Clean and smooth internal

 Ultra light weight high flow race core

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