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HDi GT2 440 INTERCOOLER KIT FOR Ford BF/FG XR6 

HDi has finished its new BF/FG XR6 Intercooler Kit (GT2 440 PRO).This is a complete intercooler kit incorporating an all new designed intercooler.The kit also includes the award winning HDi CLAMP for easy installation and best performance! 

HDi FORD FG XR6 GT2 440 INTERCOOLER KIT:

 


 

The kit also includes the award winning HDi CLAMP for easy installation and best performance! The especially designed GT2TM intercooler is a 25 row tube and fin design for greater strength and flow.The tank ends have been specifically designed to provide sufficient air volume to the total core to minimize pressure drop.The end tanks are a revolutionary new construction making this intercooler the strongest, lightest and highest flow FG intercooler on the market.This has set the bench mark for high performance intercooler kits world wide.

  The piping has been designed to take the shortest possible route with minimal bends and silicon joiners.The HDi CLAMP minimizes silicon ‘steps’ allowing for bigger smoother effective air flow area , and less turbulence and pressure drop.The HDi CLAMP and HDi Super Clamps are perfect were extreme performance and reliability is needed.The HDi CLAMP also allow for easy installation and quick release of the piping for easy of engine maintenance.

HDi FORD BF XR6 GT2 440 INTERCOOLER KIT:

 


 

HDi has finished its new BF XR6 Intercooler Kit (GT2 PRO).This is a complete intercooler kit incorporating an all new designed intercoolerThe kit also includes the award winning HDi CLAMP for easy installation and best performance! The especially designed GT2TM intercooler is a 25 row tube and fin design for greater strength and flow.The tank ends have been specifically designed to provide sufficient air volume to the total core to minimize pressure drop.The end tanks are a revolutionary new construction making this intercooler the strongest, lightest and highest flow FG intercooler on the market.This has set the bench mark for high performance intercooler kits world wide.

  The piping has been designed to take the shortest possible route with minimal bends and silicon joiners.The HDi CLAMP minimizes silicon ‘steps’ allowing for bigger smoother effective air flow area , and less turbulence and pressure drop.The HDi CLAMP and HDi Super Clamps are perfect were extreme performance and reliability is needed.The HDi CLAMP also allow for easy installation and quick release of the piping for easy of engine maintenance.

HDi FORD FG XR6 GT2 440 S INTERCOOLER KIT:

 


 

HDi Ford FGXR6 GT2 440 S complete intercooler kit is designed to replace the restrictive regular standard factory unit in order to give greater airflow and cooling efficiency for both standard and modified Ford FG Falcon resulting in increased performance and reduce in fuel consumption. The HDi Ford FGXR6 GT2 440 S Ultra light weight Tube and fin intercooler it is a strong design and it is also tested to withstand high boost and high flow requirement.


Installation of HDi Ford FGXR6 GT2 440 S complete intercooler kit is simple. It comes with all hoses and stainless brackets as well as it does not require reinforcement bar cutting, it is easily installed with basic workshop tools, installation is a quick and easy process, normally it takes less than 40 min! 
The high quality reinforcement hoses also were designed for standard intercooler plumbing and after market hard pipes. 

HDi FG XR6 PEFORMANCE PARTS

HDi FG XR6 Battery relocation kit is designed for highly modified FG XR6 to adopt the HDi larger flow Cold Air intake kit. Unlike others on the market that were made of mile steel the HDi FG XR6 Battery relocation kit  it is made of high strength 3mm aluminum plate with powder coated black finishing in an OEM appearance. HDi FG XR6 Battery relocation kit is strong, rust resistant yet very light weight.

the kit also comes with CNC machined T6061 billet battery mounting bracket

Installation:

HDi FG XR6 Battery relocation kit works perfect with the factory standard battery , Minimum tools is required to install, in average 20-30 minutes. it is just like change your battery!

HDi FG XR6 Battery relocation kit with benefits as below:

  • Relocate the Standard battery to make room for high performance aftermarket sir flow kit

  • Minimal tools require

  • All parts included Easy to fit

  • It comes with high current high quality 350AMPs battery cables

  • All high strength aluminum design best durability against battery acid.

  • Light weight

  • Best value for money

  • Works with HDi Big flow intake kit and intercooler kit!

  • Works with most aftermarket modifications that need to relocate the battery  

HDi FG XR6 Big Flow Air Filter kit is designed for standard or highly modified FG XR6 . The HDi FG XR6 Big Flow Air Filter kit is made of high strength aluminum plate (not mile steel) with powder coated black finishing in an OEM appearance to insulate hot air from the engine to the huge dual inlet high flow air filter. The HDi FG XR6 Big Flow Air Filter kit is strong, rust resistant yet very light weight. The air filter to the turbo hose is made from one complete high quality silicon hose to provide smoother inlet internal surface area yet easy to fit. Moreover, the special designed silicon hose providing more flexibility between engine and the air filter which minimizing possible rattle noise if long aluminum pipe were used .

Installation:

HDi FG XR6 Big Flow Air Filter kit works perfect with the HDi FG XR6 Battery Relocation Kit, Minimum tools is required to install, in average 20-30 minutes.

HDi FG XR6 Big Flow Air Filter kit features:

  • Shorter distance from air filter to the turbo

  • Minimal tools required from installation

  • All parts included Easy to fit

  • High flow dual inlet high quality filter included

  • High strength aluminum design

  • Light weight

  • Best value for money

  • Works with HDi Battery relocation kit

  • Works with most aftermarket modifications that need to relocate the battery

  • Works with HDi and most aftermarket intercooler kit 

Many of the FG XR6 Turbo owners have an experience of having the standard plastic throttle body inlet pipe split under boost, not to mention upgraded turbo and increased boost !! The conventional Plastic is not the right material for the job. As the engine rocks and boost increase, the plastic throttle pipe will quickly fatigue and crack.

At the beginning of the year, we analyze both standard and cast aftermarket XR6 FG throttle inlet pipes available on the market.  At the simulation, we realized both designs didn’t have much improvement in flow rate besides the strength of the Cast aluminum design.

However, some of the Cast aluminum design has a similar or even smaller internal diameter inlet is 62mm outlet is 70 mm as the significant wall thickness is needed for proper casting , it also introduces heavier weight and acts as an engine heat absorbing material. Moreover, the uneven steps on both sides of the Cast XR6 throttle body inlet pipes reduce the effective cross-section area.

 As the market-leading intercooler designer, HDi is not satisfied with being just a consumer product designer, we aim to be the best innovative and user friendly design.

We design our products to satisfy our honeycomb objectives

•    High Quality

•    High Performance

•    Simple

•    Value

•    Function

•    Service

This is why we are proud to release the NEW largest flow  HDi XR6 throttle body inlet hose as it has the most flow cross-section area, inlet 70mm and the outlet is 80mm,  it is lightest yet the smartest innovative design on the market, and we are sure that that soon everyone will be following our design framework. This is  one of the best XR6 FG performance part on the market it is also the easiest FG XR6 intake part to install.

Maximum HP is even more exciting!!

The above graph shows that the maximum power is increased amazingly over 39 hp on a modified FG XR6! over 510 hp HDi Ford FG intercooler Kit  free up the boost to 22 psi while the old performance intercooler kit restricthed the boost to 19 psi.

 
HDi Ford FG intercooler Kit help reach the peak torque earlier also maintain smooth acceleration.

 

HDi Ford FG GT2 intercooler kit also free up the flow from the turbo

That means earlier power and torque improvement, better fuel efficiency under load and shaper throttle response.

 

HDi Ford FG intercooler Kit suit both standard , modified and tuned Ford FG.

 

 Customer comment: It is the best modification improment you can add to the FG !

The above graph shows that the maximum over 420 hp reached. Power is  increased amazingly  on an aother FG XR6!

 

 

Over 300 tons pressed indentation and HDi patented self locking nuts 

Award winning HDi Clamp

Unique tado tube and fin core

HDi uncompromised performance 

Clean and smooth internal

 Ultra light weight high flow race core

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